Total Productive Maintenance - 30 Templates (Excel XLSX)

This Excel workbook contains 30 templates for Total Productive maintenance ( TPM ) concepts. Templates include OPL ( One point Lesson) Gantt Chart, Why Why Analysis, Overall Inspection, Jishu Hozen Step – 4 , List of "Fuguai" in the Equipment, Why Why Because Logic Analysis (WWBLA), Study of 4M causal factors, GENERAL INSPECTION SHEET – STEP ? 4, AUTONOMOUS MAINTENANCE STANDARD (Cleaning, Checking and Lubricating), Kaizen , Verification worksheet, Part List, Step 1 : Initial Clean – up (Equipment), Step 2 : Countermeasures for the causes of forced deterioration and improving hard to access areas, Step 3 : Preparation standard lubrication & clean-up and many more.

This documents make Implementation for TPM is easy at shop floor, it also help team to trained the team in TPM concepts,
you can also modify this documents as per your process requirement, this are well tested and experience sheets.
this documents are prepared taking reference from TPM practice organisation

The templates in this workbook are meticulously designed to cover a broad spectrum of TPM activities. From the 5W & 1H Analysis to the Physical Analysis and Interacting Elements, each template is crafted to ensure thorough documentation and analysis. These tools are essential for identifying root causes, planning corrective actions, and tracking progress in a structured manner.

The Kaizen Form and General Inspection Points templates provide a standardized approach to continuous improvement and equipment inspection. These forms facilitate the capture of critical data and ensure that all team members are aligned on maintenance standards and practices. This comprehensive suite of templates is a valuable asset for any organization committed to achieving operational excellence through Total Productive Maintenance.